Exhaust Manifold - Cleaning and
Inspection for Reuse (11-01)
Disassembly
Use a mallet to remove the exhaust manifold sections.
Cleaning
Use a wire brush to remove carbon from the gasket seal-
ing surfaces.
Use penetrating oil and wipe the wear coated slip joints
clean of carbon.
NOTE: Do not use abrasive materials to clean the wear
coated slip joints on the manifold sections. Abrasives will
damage the wear coating.
Warning: When using a steam cleaner, wear protective
clothing and safety glasses or a face shield. Hot steam
will cause serious personal injury.
Use steam to clean the manifold sections. Dry with com-
pressed air.
Inspection
Visually inspect the manifold sections for cracks or dam-
age.
Visually inspect the sealing connection surfaces for dam-
age.
Visually inspect the center section for damaged turbo-
charger mounting stud threads.
Replace damaged parts. Refer to Exhaust Manifold Turbo-
charger Mounting Stud - Replacement (11-02).
Check spacers and mounting flange for fretting, etc.
Assembly
NOTE: The exhaust manifold sections must be assembled
on a flat surface for proper alignment.
Install the exhaust manifold end sections to the center
section.
Exhaust Manifold - Cleaning and Inspection for Reuse (11-01) Exhaust System
N14Page 11-4
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